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E5D-SC

Structural Component
Material:High-Strength Carbon Fiber Reinforced Polymer (CFRP)
Manufacturing Process:Molding; Vacuum Bagging; Automated Fiber Placement (AFP) optional
Dimensions:Customizable based on design, typical panel thickness 1 - 20 mm, capable of supporting complex geometries
Mechanical Properties:Tensile Strength: >=800 MPa; Compressive Strength: >=600 MPa; Flexural Strength: >=700 MPa; Modulus of Elasticity: >=60 GPa
Weight:50-70% lighter than equivalent volume aluminum
Customizable Options:Dimensions, thickness, and geometry; Layup method, fiber orientation, and reinforcement material type; Surface color, coating, and markings

Product Showcase

E5D-Standard Safety Helmet
E5D-Surfboard
E5D-ballistic riot shield

Product Details

High-Strength Carbon Fiber Reinforced Polymer (CFRP) products are engineered using advanced manufacturing processes (molding, vacuum bagging, and optional Automated Fiber Placement) for high-performance applications. With exceptional mechanical properties—Tensile Strength >=800 MPa, Compressive Strength >=600 MPa, Flexural Strength >=700 MPa—and a weight 50-70% lighter than equivalent aluminum, these products are ideal for aerospace, sports equipment, and industrial components. Featuring a panel thickness of 1-20 mm, customizable complex geometries, fiber orientations, and surface coatings, they meet diverse requirements. Offering superior corrosion resistance and durability, these products provide a lightweight, robust, and eco-friendly solution.

Product Features

Constructed with high-strength carbon fiber composites, the system offers extreme lightweight, exceptional weather resistance, and superior impact protection. It remains stable and reliable under all climate conditions from -50°C to +120°C, with resistance to salt spray, acids, and alkalis. The integrated circular structure, reinforced with rib beams, enhances strength by over 40%. Its modular organizer supports quick-release kits, smart locks, and customizable coatings to meet diverse mission needs. The multilayer military-grade shock-absorbing carbon fiber shell delivers outstanding impact protection while weighing only one-third to one-half of a metal enclosure, significantly reducing load. With a lifespan of up to 10 years, it is rust-free, anti-aging, and 100% recyclable, ensuring both efficiency and environmental sustainability.

Outstanding Weather Resistance

Outstanding Weather Resistance

Corrosion-resistant to salt spray, acids, and alkalis; stable from -50°C to +120°C, reliable in all climates.

Integrated Structure

Integrated Structure

Seamless compression molding with reinforced ribs; eliminates stress points, increasing strength by 40%+.

Modular Versatility

Modular Versatility

Supports quick-release fittings, embedded rails, smart locks, and customizable coatings for diverse missions.

Superior Impact Protection

Superior Impact Protection

Multi-layer carbon fiber with military-grade damping; withstands extreme drops and collisions.

Extreme Lightweight

Extreme Lightweight

High-strength carbon fiber composite; only 1/3–1/2 the weight of metal cases, reducing load and boosting mobility.

Eco-Friendly Durability

Eco-Friendly Durability

Rust-free, aging-resistant, lifespan over 10 years, and 100% recyclable.

To guarantee outstanding reliability in extreme environments, each carbon fiber case undergoes rigorous quality and performance testing. All evaluations are conducted in accordance with international standards, covering impact resistance, scratch and abrasion resistance, immersion, high-altitude adaptability, vibration resistance, and flammability. These tests ensure superior protection and durability during transportation, storage, and field operations.

Advanced composite materials showcase

Impact Resistance Test

Quality control and testing procedures

Scratch & Abrasion Resistance Test

State-of-the-art manufacturing facility

Immersion Test

State-of-the-art manufacturing facility

High-Altitude Adaptability Test

State-of-the-art manufacturing facility

Shock & Vibration Test

State-of-the-art manufacturing facility

Fire Retardant Test

Tested and Certified to U.S. Military Standards (MIL-STD)

Technical data

MaterialHigh-Strength Carbon Fiber Reinforced Polymer (CFRP)
Manufacturing ProcessMolding; Vacuum Bagging; Automated Fiber Placement (AFP) optional
DimensionsCustomizable based on design, typical panel thickness 1 - 20 mm, capable of supporting complex geometries
Mechanical PropertiesTensile Strength: >=800 MPa; Compressive Strength: >=600 MPa; Flexural Strength: >=700 MPa; Modulus of Elasticity: >=60 GPa
Weight50-70% lighter than equivalent volume aluminum
Customizable OptionsDimensions, thickness, and geometry; Layup method, fiber orientation, and reinforcement material type; Surface color, coating, and markings
E5DAO - Professional Carbon Fiber Composite Solutions | Singapore